China wholesaler Custom CNC Machining Machined Aluminum 7075 Profile Racing Spline Drive Sprocket for Bike Part

Product Description

 Product Name Custom CNC Machining Machined Aluminum 7075 Profile Racing Spline Drive Sprocket For Bike Part
Available Material Stainless steel : 303, 304, 316, 412,201,202 etc
Steel: Carbon steel/ die steel, C.R.S etc
Aluminum alloy: 6061, 6063, 5052, 2017, 7075,etc
Brass alloy:3602, 2604, H59, H62, copper,phosphor bronze,etc
Plastic:Nylon,PP,POM,etc
Other materials are available  
Surface treatment Anodizing, Polishing, Powder coating, Passivation, Sandblasting, Nickal plating,Zinc plating, Chrome plating, Heat treatment, Oxidation 
Measurements According to customer’s design,drawing or sample.
Produce Progresses  CNCTurning ,CNC Milling ,CNC Lathe ,Surface treatment,etc.
 EQUIPMET CNC punching machines, CNC milling machines, CNC turning machines,CNC machining center, Automatic lathes, Linear cutting, Grinding machine etc. 
APPLOCATION Electronic, auto, electric appliance, electrical machine, toy, medical treatment,electronic cigarette spare metal parts,loudspeaker box, furniture and fitness equipment and other industries.
Usage Funiture hardware, electronic hardware, construction machinery parts, industry metal processing machinery etc.
Sale market Europe, Middle east, America, Africa ,Suoth America etc.
Our Service We will answer your email or inquiry within 12 hours

Our Service
1).We remain profitable and sustainable even through the current economic downturn, in part though our market diversification,
and in part due to our conservative philosophy guiding the way we have done managed our business since   2003
2).We continue to offer innovative cost reduction options at the design stage and value added value engineered cost savings for our 
customer’s current products.
3).We listen to our Customers and add systems,processes,equipment or facilities,constantly to meet the needs and  requests of our  
customers.
4)While these key indicators are a “Given” today, we track, monitor and implement changes to always improve our  goals as we strive 
to improve in everything we do.
 5)Our commitment to quality is backed up by third party certification to world
class quality standard ISO/TS 16949:2002.  We offer the global OEM market quality distinction in manufacturing,innovative & engineering.
 Company Mission Statement
1.)Support our customers by providing innovative,cost effective, engineered solutions,prototypes, components and  assemblies, enabling our respective business partners to achieve superior financial results and quality growth
2.)Establish a challenging and enjoyable workplace environment to promote teamwork.
3.)Maintain our integrity with customers, suppliers and employees.
4.)Support our business partners, and exceed their expectations.
5.)Be unified in our support and our pursuit of a unified vision.
6.)Develop our people to the best in the industry.

 

Company information
1)Our company founded in October 2003 which is a professional to do all kinds of hardware accessories manufacturers, industry involving toys, electronics, furniture, auto parts and other industries.The company has maintained a quality first, reputation first, inexpensive, and mutually beneficial business purposes. 
2.)In recent years, new and old customers trust and support of the company’s performance is growing, we know that our achievements and development from each customer’s understanding and support of friends. We believe that in the coming years, the company’s customers and all friends will continue to grow, our technology will continue to improve. I hope that through our services, create more and better value for our customers and friends in the newer and higher level.
3.)The Employees of our company:`there are 150 to 200 employees in our company in different departments and positions.

The production department


 

FAQ
Q1:What is your company’s advantage?

-Manufacturing factory directly.
-Complete production department,not only metal stamping department with tooling design and manufacturing department,but also the CNC milling ,CNC turning(lathe),CNC Spring,Fasteners manufacturing departments,etc.
-Professional engineers team to figure out the best production progresses for customers’ projects.And aslo can make the design according to customers’ idea .
-With complete production department,we can make complete metal parts for customers’ project to save the cost and ensure the quality at the same time.
-Complete QC line for production with ISO and TS standard for production department.
Assembly metal parts and CZPT for customers’ project to save the time for custmers’ projects.

Q2:How do your company control the products’ quality?

Well,as we all know that the quality comes first during the businesses with our customers that we always persist in “Quality is the life of enterprise.we are using the first confirmed cases, production inspection, packaging seized the entire combination to control products quality strictly.

Q3:How about your products’ price?

 Well, we are insisting on the “win-win” principle.With the most advantageous price,to help our clients to gain more market share, so as to win more business.

Q4: How to order?
 (1)You send us drawing or sample;(2)We carry through project assessment;(3)We give you a design;(4)You think the design is ok;(5)We make the sample and send it to you;(6)You think the sample is good then place an order and pay us 30% deposit;(7)We start to make the product;(8)When the goods is done, we deliver it to Shengzhen Yiantian;(9)You pay us the balance after you see the B/L Copy;(10)The whole order is done,thank you!

Condition: New
Certification: RoHS, ISO9001, Iatf 16949
Standard: Customized
Customized: Customized
Material: Aluminum
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery, Customized Production Progresses
Samples:
US$ 20/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

drive sprocket

How do I troubleshoot common issues that may arise with drive sprockets?

Drive sprockets, like any other mechanical components, can experience various issues during operation. Understanding and troubleshooting these common problems can help ensure the smooth functioning of the power transmission system. Here are some common issues and their troubleshooting steps:

  • 1. Excessive Wear: If the sprocket shows signs of excessive wear, such as elongated teeth or a shiny appearance, it may lead to poor chain engagement and premature failure. The troubleshooting steps include inspecting the chain for wear, ensuring proper tension, and replacing both the worn sprocket and chain.
  • 2. Chain Skipping or Jumping: Chain skipping or jumping over the sprocket teeth can occur due to misalignment, worn sprocket teeth, or improper tension. Troubleshooting involves checking the alignment of the sprockets and ensuring the chain tension is within the recommended range.
  • 3. Noisy Operation: Unusual noise during operation can be caused by misalignment, loose components, or worn-out sprockets. Inspecting and realigning the sprockets, tightening fasteners, and replacing worn parts can resolve the issue.
  • 4. Corrosion: Corrosion can occur in harsh environments or when exposed to moisture. Regular inspection and proper lubrication can help prevent corrosion. If corrosion is present, replacing the affected sprockets with corrosion-resistant ones is necessary.
  • 5. Fatigue or Cracks: Fatigue and cracks in the sprocket may result from high loads or stress concentrations. If such issues are observed, the sprocket should be replaced immediately to prevent catastrophic failure.
  • 6. Incorrect Gear Ratio: If the machinery’s speed or torque requirements are not being met, it may indicate an incorrect gear ratio. Double-checking the sprocket teeth count and adjusting the gear ratio as needed can address this problem.
  • 7. Excessive Heat: Overheating of the sprockets can lead to premature wear and reduced efficiency. It can be caused by overloading, improper lubrication, or inadequate ventilation. Identifying the root cause and rectifying it can resolve the heat-related issues.

Regular inspection, maintenance, and proper lubrication of drive sprockets are essential to prevent and address these common issues. If troubleshooting efforts do not resolve the problems or if there are concerns about the sprockets’ integrity, it is advisable to consult with a qualified engineer or a professional from the sprocket manufacturer to identify and address the specific issue properly.

drive sprocket

What are the best practices for adjusting and maintaining drive sprockets for optimal performance?

Proper adjustment and maintenance of drive sprockets are crucial for ensuring optimal performance, longevity, and safe operation of the power transmission system. Here are some best practices to follow:

  • Regular Inspection: Conduct regular visual inspections of the sprockets and the entire power transmission system. Look for signs of wear, damage, or misalignment. Identifying and addressing issues early can prevent costly repairs and downtime.
  • Lubrication: Proper lubrication is essential for reducing friction and wear between the sprockets and the chain or belt. Follow the manufacturer’s guidelines for the type and frequency of lubrication. Consider the operating environment, temperature, and load conditions when selecting the lubricant.
  • Alignment: Ensure proper alignment of the sprockets with each other and with other components of the system, such as shafts and bearings. Misalignment can lead to premature wear and decreased efficiency. Use alignment tools and techniques to achieve accurate alignment.
  • Tension: Maintain the correct tension in the chain or belt. Too much tension can cause excessive wear, while too little tension can lead to slippage and power loss. Follow the manufacturer’s recommendations for proper tensioning.
  • Cleanliness: Keep the sprockets and chain or belt clean from dirt, debris, and contaminants. Regularly clean the components and the surrounding area to prevent abrasive particles from accelerating wear.
  • Replace Worn Components: Monitor the wear on the sprockets and the chain or belt. Replace any components that have reached their wear limits to prevent further damage to the system and maintain optimal performance.
  • Use Quality Components: Invest in high-quality sprockets, chains, and belts that are suitable for the specific application and operating conditions. Inferior components may wear more quickly and compromise the overall performance of the system.
  • Temperature Considerations: If operating in extreme temperature conditions, choose materials and lubricants that can withstand the temperature range. High temperatures can accelerate wear and affect the performance of the system.
  • Training and Safety: Ensure that personnel responsible for adjusting and maintaining the drive sprockets are properly trained and follow safety protocols. Safety should always be a top priority during maintenance procedures.

By following these best practices, you can optimize the performance, efficiency, and service life of your drive sprockets and power transmission system, reducing the risk of unexpected breakdowns and improving the overall reliability of your machinery and equipment.

drive sprocket

How do drive sprockets work in conjunction with chains and other components?

In a mechanical power transmission system, drive sprockets play a vital role in working with chains and other components to transfer rotational motion and power from one shaft to another. The interaction between drive sprockets, chains, and additional components is essential for the efficient functioning of the system.

1. Chain Engagement: Drive sprockets are designed with teeth that correspond to the pitch of the chain they are intended to work with. When power is applied to the drive sprocket, it rotates, causing the teeth to engage with the links of the chain. This engagement creates a positive drive system, where the sprocket and chain move in sync, transmitting motion and power along the chain’s length.

2. Chain Wrap: The chain wraps partially around the circumference of the drive sprocket. The degree of wrap, known as the chain wrap angle, influences the efficiency of power transmission and the sprocket’s ability to maintain a secure grip on the chain. A larger chain wrap angle generally results in better power transmission and reduced likelihood of chain slippage.

3. Chain Tension: To maintain proper chain engagement, tension must be applied to the chain. Drive sprockets are often mounted on an adjustable shaft or a tensioner to ensure the chain remains tight. Proper chain tension prevents excess slack, reduces vibration, and minimizes the risk of the chain disengaging from the sprocket.

4. Interaction with Driven Sprockets: In many systems, the drive sprocket is connected to a driven sprocket through a continuous loop of chain. When the drive sprocket rotates, it pulls the chain along, causing the driven sprocket to rotate as well. This allows the transmission of motion and power from the input shaft (connected to the drive sprocket) to the output shaft (connected to the driven sprocket).

5. Gear Ratio: The combination of the number of teeth on the drive sprocket and the driven sprocket determines the gear ratio of the system. The gear ratio affects the speed and torque output of the mechanical system. By altering the size of the sprockets, the gear ratio can be modified to suit specific operational requirements.

6. Lubrication: Proper lubrication of the chain-sprocket interface is crucial for reducing friction, wear, and noise. Lubricants ensure smooth movement of the chain on the sprocket, thereby enhancing the overall efficiency and lifespan of the system.

Overall, drive sprockets, in conjunction with chains and other components, facilitate the efficient and reliable transfer of power in mechanical systems. Their precise design, engagement with the chain, and interaction with driven sprockets ensure smooth and controlled motion, making them essential components in a wide range of applications.

China wholesaler Custom CNC Machining Machined Aluminum 7075 Profile Racing Spline Drive Sprocket for Bike Part  China wholesaler Custom CNC Machining Machined Aluminum 7075 Profile Racing Spline Drive Sprocket for Bike Part
editor by CX 2023-10-23

Drive Sprocket

As one of the leading drive sprocket manufacturers, suppliers, and exporters of mechanical products, We offer drive sprocket and many other products.

Please contact us for details.

Manufacturer supplier exporter of the drive sprocket.

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