Product Description
Wholesale Hot Selle Customized Machinery CNC Machining Spare Part with Factory Price
Product Description
1. Precision CNC machining parts strictly follow customers’ drawing, packing, and quality requirements.
2. Tolerance: between+/-0.01mm;
3. The high-tech CMM inspector to ensure the quality;
4. Full-Experienced engineers and well professional trained workers;
5. Fast delivery time;
6. Professional advice for our customers;Â
Detailed Photos
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Product Parameters
Our advantage of cnc machining:
| Business Type | Beyond the Manufacturer and strong organized ability in the industrial |
| Benefits | 1. Deeper industrial experience at CNC machining parts service for more than 10-years,our customer’s requirement is our 1st priority. 2. 2D or 3D files is available; 3. We trust the quality priority and we insist the good quality should be based on the customers’ satisfied; 4. Without any MOQ requirement; 5.Faster delivery time; 6. Customized size and specification /OEM available 7. Near ZheJiang Port |
The material
|   Materials Accept  |
Stainless Steel | SS201, SS303, SS304, SS316 etc. |
| Steel | Q235, 20#, 45#, | |
| Brass | C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37) , C28000(CuZn40) | |
| Iron | 1213, 12L14,1215 etc. | |
| Bronze | C51000, C52100, C54400, etc. | |
| Aluminum | Al6061, Al6063,AL7075,AL5052 etc | |
| Plastic | ABS,POM,PC(Poly-Carbonate),PC+GF,PA(nylon),PA+GF, PMMA(acrylic)PEEK,PEIÂ etc) |
Packaging & Shipping
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- We prefer DHL or TNT express or other air freight between 1kg-100kg.
- we prefer sea freight more than 100kg or more than 1CBM
- As per customized specifications.
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Company Profile
About us
HangZhou CZPT Technology Co.,Ltd is located in HangZhou City, ZheJiang  Province, Which closed the ZheJiang .The Emitech Technology is mainly engaged in the CNC Machinery Industrial Service for 15 years. Our Parts are sold to Europe, America, Japan, South Korea and China in various kinds of industrial.At present, Our company has CNC Turning machines and CNC centers and equip with professional quality and testing instruments.We have full OEM Experience from worldwide, providing them with One-stop solutions for a broad range of applications.We look CZPT to cooperating with you!
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Our Advantages
1. Precision CNC machining parts strictly follow customer’s drawing,packing and quality requirement.
2. Tolerance: between+/-0.01mm;
3. The high-tech CMM inspector to ensure the quality;
4. Full-Experienced engineers and well professional trained workers;
5. Fast delivery time;
6. Professional advice for our customers;Â
After Sales Service
Factory Supply High Demand aluminum machining parts factory
We usually provide 12 Months repair service. If our duty, we will respond to send the new parts.
Our Service
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| Our Processing | CNC center, CNC milling, CNCÂ turning, drilling, grinding, bending, stamping, tapping, |
| Surface finish | Polishing, sandblasting, Zinc-plated, nickel-plated, chrome-plated, silver-plated, gold-plated, imitation gold-plated, |
| Tolerance | 0.05mm~0.1mm |
| QC System | 100% inspection before shipment |
| Drawing format | CAD / PDF/ DWG/ IGS/ STEP |
| Packaging | Plastic bag/Standard package / Carton or Pallet / As per customized specifications |
| Payment Terms | 30 -50%T/T in advance, 70-50% balance before delivery; Pay Pal or Western Union is acceptable. |
| Trade terms | EXW, FOB, CIF, As per the customer’s request |
| Shipment Terms |
1)We prefer DHL or TNT express or other air freight between 1kg-100kg. 2) we prefer sea freight more than 100kg or more than 1CBM |
| Note | The CNC machining parts are usually custom-made based on the customer’s drawings and samples. So we need the Down Payment |
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| After-sales Service: | Repaire |
|---|---|
| Warranty: | Half a Year |
| Condition: | New |
| Certification: | CE, RoHS, GS, ISO9001 |
| Standard: | DIN, ASTM, GOST, GB, JIS, ANSI |
| Customized: | Customized |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do I calculate the required torque and power for a drive sprocket setup?
Calculating the required torque and power for a drive sprocket setup involves several factors that need to be considered. The torque and power requirements depend on the application’s specific parameters, such as the desired speed, load, and efficiency of the system. Here’s a step-by-step guide on how to calculate the required torque and power:
- 1. Determine the Load: Identify the load that the drive sprocket needs to move or rotate. The load can be expressed in units of force, such as pounds or newtons.
- 2. Calculate the Torque: Torque is the rotational force applied to the drive sprocket to generate motion. The formula to calculate torque is:
Torque (in Nm) = Load (in N) x Radius of the Drive Sprocket (in meters)
where the radius is the distance from the center of the sprocket to the point where the force is applied. If the radius is not given directly, you can use the diameter and divide it by two to get the radius.
- 3. Account for Efficiency Losses: In real-world systems, some power is lost due to friction and other factors. To account for these losses, you can introduce an efficiency factor (η) into the equation. The formula becomes:
Torque (in Nm) = (Load (in N) x Radius of the Drive Sprocket (in meters)) / Efficiency (η)
- 4. Calculate the Rotational Speed: Determine the required rotational speed of the drive sprocket in revolutions per minute (RPM) or radians per second (rad/s).
- 5. Calculate the Power: Power is the rate at which work is done. It is the product of torque and rotational speed. The formula to calculate power is:
Power (in watts or horsepower) = Torque (in Nm) x Rotational Speed (in rad/s)
or
Power (in watts or horsepower) = (Torque (in Nm) x Rotational Speed (in RPM) x 2Ï€) / 60
where 2Ï€ is a constant used to convert RPM to rad/s, and 60 is used to convert seconds to minutes.
By following these steps and plugging in the appropriate values, you can calculate the required torque and power for your drive sprocket setup. Keep in mind that real-world conditions may vary, so it’s essential to consider safety factors and any additional loads that may be present in the system.
Can I convert my machinery’s drive sprocket setup to achieve higher or lower gear ratios?
Yes, in many cases, you can convert your machinery’s drive sprocket setup to achieve higher or lower gear ratios. The gear ratio determines the relationship between the number of teeth on the driving sprocket (input) and the driven sprocket (output). By changing the size of the sprockets, you can alter the gear ratio, which, in turn, affects the speed and torque output of the machinery.
To achieve a higher gear ratio (increased output speed with reduced torque), you can use a smaller driven sprocket or a larger driving sprocket. This setup will cause the output shaft to rotate faster than the input shaft, making it suitable for applications where higher speeds are required but with lower torque output.
Conversely, to achieve a lower gear ratio (reduced output speed with increased torque), you can use a larger driven sprocket or a smaller driving sprocket. This configuration will cause the output shaft to rotate slower than the input shaft, making it suitable for applications where higher torque is needed but with lower rotational speed.
However, when modifying the gear ratio by changing the sprocket sizes, it’s essential to consider the limitations of the machinery. Increasing the gear ratio may lead to increased wear on the components and may exceed the system’s design limits. Similarly, decreasing the gear ratio excessively may result in decreased efficiency and compromised performance.
Before making any changes to the drive sprocket setup, it is advisable to consult the machinery’s manufacturer or a qualified engineer. They can help you determine the suitable gear ratio for your specific application and ensure that the modifications align with the machinery’s capabilities and intended usage.
Inspection and Maintenance of Drive Sprockets
Regular inspection and maintenance are crucial to ensure the optimal performance and longevity of drive sprockets. The frequency of inspection and maintenance may vary depending on the application, operating conditions, and the type of sprocket. Here are some general guidelines:
- Regular Visual Inspection: Conduct a visual inspection of the drive sprockets at least once a month or as recommended by the equipment manufacturer. Look for signs of wear, damage, or alignment issues.
- Lubrication: Lubricate the sprockets according to the manufacturer’s recommendations. Proper lubrication reduces friction and wear between the sprocket teeth and the chain, extending their lifespan.
- Chain Tension: Check the tension of the chain regularly and adjust it as needed. Proper tension ensures that the chain remains securely engaged with the sprocket, preventing slippage and premature wear.
- Alignment: Ensure that the drive sprocket is correctly aligned with the driven sprocket. Misalignment can cause uneven wear and reduce efficiency. Make necessary adjustments to achieve proper alignment.
- Cleanliness: Keep the sprockets clean and free from debris or build-up that can affect their performance. Regularly clean the sprockets and the surrounding area to prevent contaminants from entering the system.
- Inspect Teeth Profile: Check the teeth profile regularly for signs of wear. Worn-out teeth can cause chain skipping and affect the overall performance of the power transmission system.
- Replace Worn Sprockets: If any sprocket shows significant wear, deformation, or damage, replace it promptly with a new one to avoid further issues and prevent damage to other components.
- Monitor Operating Conditions: Keep track of the operating conditions, such as temperature, load, and speed. Extreme conditions may require more frequent inspections and maintenance.
It’s important to follow the equipment manufacturer’s recommendations for inspection and maintenance intervals. Regular and proactive maintenance will not only enhance the performance of the drive sprockets but also contribute to the overall reliability and efficiency of the machinery or equipment they are used in.
editor by Dream 2024-04-23