China high quality Stainless Steel Idler Taper Transmission Drive CZPT Roller Chain and Sprockets

Product Description

Business type

Manufacturer & Exporter

Main export market

Europe, North and South America, Southeast Asia, Oceania, Middle East, Africa

Material

Alloy Steel, Carbon Steel, Stainless Steel,Aluminum, Copper, Brass

Manufacturing method

Forged and then machined, hobbed, if need can also weld

Heat treatment

Hardening and Tempering, High Frequency Quenching, Carburizing Quenching

Surface treatment

Oxide black, Galvanized, Nickel plated, Chrome plated,Painted and so on

Model

ANSI: 25/35/41/40/50/60/80/100/120/140/160/180/200/240

DIN/ISO:04C/06C/085/08A/10A/12A/16A/20A/24A/28A/32A/36A/40A/48A

DIN/ISO:04B/05B/06B/08B/10B/12B/16B/20B/24B/28B/32B/36B/40B/48B

Process

Forging, Hobbing, Precision machining

Teeth

8T-100T

Type

Type A sprockets :Plate (without Hub)

Type B sprockets:One side with hub

Type C sprockets: Double side with hub

Finished bore sprockets:With the inner hole ,keyway and screw

1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements

We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.


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Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Samples:
US$ 35/kg
1 kg(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

drive sprocket

Can I customize drive sprockets to suit my specific machinery or equipment?

Yes, drive sprockets can be customized to suit specific machinery or equipment requirements. Customization is often necessary when standard sprockets are not readily available or when the application demands unique specifications. Here are some ways drive sprockets can be customized:

  • 1. Size and Pitch: Sprockets can be manufactured in custom sizes and pitches to match the required chain or belt dimensions of the machinery.
  • 2. Number of Teeth: The number of teeth on the sprocket can be modified to achieve the desired gear ratio and speed for the application.
  • 3. Material Selection: While steel and cast iron are common materials for sprockets, custom sprockets can be made from different materials, such as stainless steel, aluminum, or plastics, to suit specific operating conditions or industry requirements.
  • 4. Keyway and Set Screw Options: Custom sprockets can be designed with specific keyway or set screw options to ensure a secure and precise fit on the shaft.
  • 5. Hub Configuration: The hub configuration of the sprocket can be customized based on the mounting requirements of the machinery.
  • 6. Special Coatings: Custom sprockets can be coated or plated with special materials to enhance corrosion resistance or reduce friction.
  • 7. Attachment Points: In some cases, machinery may require additional attachment points on the sprocket to accommodate accessories or specific operational needs.

When considering custom drive sprockets, it is essential to work with reputable manufacturers or machine shops with expertise in sprocket design and fabrication. Providing detailed specifications and application requirements to the manufacturer will ensure that the custom sprockets are precisely tailored to meet the specific needs of the machinery or equipment. Additionally, custom sprockets should undergo rigorous testing and quality assurance to ensure their performance and reliability in the intended application.

drive sprocket

How do I calculate the gear ratio for a drive sprocket and chain setup?

Calculating the gear ratio for a drive sprocket and chain setup involves understanding the relationship between the number of teeth on the sprockets in the system. The gear ratio is a crucial factor that determines the speed and torque output of the system. Here’s how you can calculate the gear ratio:

  1. Count the Teeth: Begin by counting the number of teeth on both the driving sprocket (connected to the power source) and the driven sprocket (connected to the load).
  2. Divide the Number of Teeth: Divide the number of teeth on the driven sprocket by the number of teeth on the driving sprocket.

The formula for calculating the gear ratio (GR) can be expressed as:

GR = Number of Teeth on Driven Sprocket / Number of Teeth on Driving Sprocket

For example, if the driven sprocket has 20 teeth and the driving sprocket has 10 teeth, the gear ratio would be:

GR = 20 / 10 = 2

In this case, the gear ratio is 2, which means that the driven sprocket will rotate twice for every single rotation of the driving sprocket. Gear ratio values greater than 1 indicate that the driven sprocket rotates at a higher speed than the driving sprocket, providing an increase in speed with a corresponding decrease in torque. Conversely, gear ratio values less than 1 indicate a reduction in speed and an increase in torque.

It’s essential to consider the gear ratio carefully when designing a drive sprocket and chain setup for specific applications. The gear ratio determines the mechanical advantage of the system, affecting its overall performance, speed, and torque output. By selecting the appropriate sprocket sizes and gear ratio, you can optimize the efficiency and functionality of the power transmission system for your particular machinery or equipment.

drive sprocket

Can drive sprockets be used in combination with different types of chains?

Yes, drive sprockets can be used in combination with different types of chains, provided that the sprocket’s pitch matches the pitch of the chain. The pitch of a sprocket refers to the distance between the centers of adjacent teeth, while the pitch of a chain refers to the distance between the centers of two consecutive pins. For proper engagement and smooth power transmission, the sprocket’s pitch must be the same as the chain’s pitch.

There are several types of chains used in power transmission systems, and each type has its specific application and benefits:

  1. Roller Chains: Roller chains are the most common type of chains used with drive sprockets in various industrial applications. They consist of cylindrical rollers that engage with the sprocket teeth, providing excellent load-carrying capacity and efficiency.
  2. Engineered Chains: Engineered chains are specialized chains designed for specific applications, such as those requiring high strength, corrosion resistance, or specific environmental conditions. They are compatible with corresponding engineered sprockets.
  3. Leaf Chains: Leaf chains are used in applications with heavy loads and moderate speeds. They consist of interlocking plates connected by pins and are commonly used in forklifts and lifting mechanisms.
  4. Timing Belts: In some cases, timing belts can be used in place of chains with drive sprockets. Timing belts have teeth that engage with the sprocket teeth, providing accurate timing and smooth motion in precision applications.

When selecting a chain and drive sprocket combination, it is essential to consider factors such as the application’s load requirements, speed, environmental conditions, and desired efficiency. Using the appropriate chain type and ensuring proper sprocket alignment and tensioning are critical for the system’s reliable operation and longevity.

Consulting with chain and sprocket manufacturers or experienced engineers can help in choosing the right chain and sprocket combination to meet the specific needs of the power transmission system.

China high quality Stainless Steel Idler Taper Transmission Drive CZPT Roller Chain and Sprockets  China high quality Stainless Steel Idler Taper Transmission Drive CZPT Roller Chain and Sprockets
editor by Dream 2024-05-14

Drive Sprocket

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