China high quality Professional Stainless Steel Motorcycle Sprocket Drive Roller Chain Gear Sprocket

Product Description

 

Product Description

Product Description

Item Chain sprocket, Chain wheels, gears
Design Can be at the customer’ request, tailor-made, at customer’s design,OEM
Application Petrochemical industry, Mining, metallurgy, machine tools, hydra-power
Material Casting or Forged Material
45#,SAE1045,SAE4140,SAE4150,SAE4160,20CrMnTi,42CrMo, 18CrNiMo7,42CrMo,40CrNiMoA,20CrNiMoA,stainless steel 410,stainless steel 304
Treatment Forging, machining, gear hobbing
Surface treatment Quenching, oxidizing black, galvanizing, sandblasting, oil immersion, grinding
Heat treatment Tempering, high frequency quenching, carburizing quenching
Standard ANSI, DIN, ISO
Size From diameter 250mm to 1250mm
Minimum order 1 pc

Product Real Shot 

Manufacturing Process

  1. Raw material, issue material testing report100% Ultrasonic Test ASTMA388
  2. Sawing into parts  
  3. CNC lather blank.
  4. Hobbing
  5. High Frequency and Hardness test
  6. Key way, set the screw
  7. Clean and Dimensional Checking
  8. Package and Delivery.

Data Needed for Quotation
– Your own drawing
– Your requirement on material and necessary dimensional data
– Ask for recommend

 

Company Profile

  ZheJiang CZPT Machinery Co., Ltd., established in the year of 2012, is a professional supplier of material handling equipment, OEM machinery parts, various forging parts and casting parts.

  Ebon’s products scope: cranes, hoists, magnets, grabs, hooks, wheels, drums, axles, lifting beams,bearing box, bearings, couplings,flanges etc. They are applied in wide range of field: Machinery, Mining, Hydro power Transportation, Construction…..

  CZPT has 5 reliable manufacturing factories to make sure stable supply and fast delivery for your business.  

  Our products are also exported to USA, Britain, Japan, South Korea, Russia, Indonesia, Thailand, India, Vietnam, Canada, Argentina, Paraguay etc more than 50 countries.

  CZPT team is loyal and committed to your success, and firmly believes that our products and services will increase the value and effectiveness of your business with following characters:
  -Professional sales team, market promotion team and logistics team with more then 10 years experience .
  -Loyal and Responsible Characters
  -Efficient Work, Fast Response
  -Responsible Quality Control Team
  -Video the manufacturing process, the testing, and packing before delivery  
1.Q: How about your delivery time?
   A: Generally, it will take 7-30 days after receiving your advance payment. The specific delivery time depends on the items, transportation ways and the quantity of your order.

2.Q: Can you produce according to the samples?
   A: Yes, we can produce by your samples or technical drawings.

3.Q: Do you test all your goods before delivery?
   A: Yes, we have 100% Ultrasonic test, Magnetic test or Liquid Penetration test before delivery

4.Q: How do you make our business long-term and good relationship?
   A: (1) We keep good quality and competitive price to ensure our customers benefit ;
        (2) We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

5.Q: I can’t see the goods or touch the goods, how can I deal with the risk involved? 
   A: Our quality management system conforms to the requirement of ISO 9001:2015 verified by DNV. We are absolutely worth your trust. We can accept trial order to enhance mutual trust.

 

Standard Or Nonstandard: Standard
Application: Motor, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Forging Parts
Toothed Portion Shape: Spur Gear
Material: Casting or Forged Material
Customization:
Available

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Customized Request

drive sprocket

What are the safety precautions to follow when working with drive sprockets and power transmission systems?

Working with drive sprockets and power transmission systems requires adherence to strict safety precautions to prevent accidents and injuries. Here are some essential safety guidelines:

  • 1. Lockout-Tagout Procedures: Before performing any maintenance or inspection on power transmission systems, always follow lockout-tagout procedures to ensure that the machinery is de-energized and cannot be accidentally started.
  • 2. Personal Protective Equipment (PPE): Wear appropriate PPE, such as safety glasses, gloves, and protective clothing, to protect against flying debris, lubricants, and potential hazards during maintenance tasks.
  • 3. Training and Competency: Only trained and competent personnel should work with power transmission systems. Proper training ensures that employees understand the potential risks and know how to handle the equipment safely.
  • 4. Equipment Inspection: Regularly inspect sprockets, chains, belts, and other components for signs of wear, damage, or misalignment. Replace any worn or damaged parts promptly to prevent failures.
  • 5. Lubrication: Follow manufacturer guidelines for lubrication schedules and use the recommended lubricants. Proper lubrication reduces friction and wear, enhancing the efficiency and longevity of the system.
  • 6. Guarding: Ensure that all moving parts, including sprockets and chains, are adequately guarded to prevent accidental contact and entanglement.
  • 7. Proper Sprocket Installation: Follow the manufacturer’s instructions for installing drive sprockets, including correct alignment and tensioning of chains or belts.
  • 8. Emergency Stop: Make sure an emergency stop button is easily accessible and functional to quickly halt the machinery in case of an emergency.
  • 9. Clear Communication: Establish clear communication protocols when working with power transmission systems, especially during maintenance or repair activities.
  • 10. Regular Maintenance: Implement a comprehensive maintenance program that includes regular inspections, cleaning, and servicing of drive sprockets and related components.
  • 11. Load Ratings: Respect the load ratings of the sprockets and chains to prevent overloading, which can lead to premature failures.
  • 12. Insulated Tools: When working on electrical components of power transmission systems, use insulated tools to prevent electrical shock.

By following these safety precautions and best practices, you can help ensure the safe operation and maintenance of drive sprockets and power transmission systems, minimizing the risk of accidents and promoting a safer work environment.

drive sprocket

How do I extend the lifespan of drive sprockets and prevent premature wear?

Extending the lifespan of drive sprockets is essential for maintaining the efficiency and reliability of power transmission systems. Here are some key practices to prevent premature wear and increase the longevity of drive sprockets:

  1. Regular Lubrication: Apply the appropriate lubricant to the sprocket and chain or belt at recommended intervals. Proper lubrication reduces friction, wear, and heat buildup, which helps prolong the life of the sprocket.
  2. Correct Tensioning: Ensure the chain or belt is correctly tensioned. Excessive tension can cause extra stress on the sprocket and lead to premature wear, while insufficient tension can result in slippage and poor power transmission.
  3. Keep Clean: Regularly clean the sprocket and surrounding areas to prevent the buildup of debris, dirt, and grime. Contaminants can accelerate wear and cause damage to the sprocket teeth and chain or belt.
  4. Choose the Right Material: Select sprockets made from materials suitable for the specific application. Steel sprockets are known for their durability and strength, while aluminum sprockets offer lightweight options with adequate strength for certain applications.
  5. Inspect for Damage: Regularly inspect the sprocket teeth for signs of wear, chipping, or deformation. If any damage is detected, replace the sprocket promptly to prevent further issues.
  6. Correct Alignment: Ensure proper alignment between the sprocket and the driven components. Misalignment can lead to uneven wear and decrease the sprocket’s lifespan.
  7. Avoid Overloading: Avoid subjecting the sprocket to loads beyond its recommended capacity. Overloading can lead to excessive stress and premature failure.
  8. Protect from Corrosion: In corrosive environments, use sprockets with appropriate surface coatings or materials to resist corrosion and increase longevity.
  9. Replace as a Set: When replacing a chain or belt, it is best to replace the sprockets as a set to ensure proper meshing and even wear distribution.
  10. Follow Manufacturer Guidelines: Adhere to the manufacturer’s guidelines for installation, maintenance, and usage of the sprocket and related components.

By following these best practices, you can significantly extend the lifespan of drive sprockets and ensure a reliable and efficient power transmission system in various industrial applications.

drive sprocket

Can I upgrade my drive sprockets to improve the efficiency and performance of my machinery?

Yes, upgrading your drive sprockets can significantly improve the efficiency and performance of your machinery. Drive sprockets play a crucial role in power transmission systems, and using advanced or specialized sprockets can lead to several benefits:

  • Enhanced Durability: Upgraded sprockets are often made from high-quality materials and advanced manufacturing processes, providing greater resistance to wear, fatigue, and corrosion. This increased durability can extend the sprockets’ lifespan and reduce the frequency of replacements, resulting in cost savings.
  • Improved Efficiency: Modern sprockets are designed with precision and often feature optimized tooth profiles. Upgrading to sprockets with improved tooth profiles can reduce friction, noise, and power losses during power transmission, leading to enhanced overall system efficiency.
  • Higher Load-Carrying Capacity: Some upgraded sprockets are engineered to handle higher loads and stresses, making them suitable for heavy-duty applications and improving the machinery’s capacity to handle more significant loads.
  • Customized Solutions: Manufacturers may offer customizable sprockets tailored to specific applications. Customization options can include different tooth counts, pitches, or even specialized coatings or surface treatments to meet the unique requirements of your machinery.
  • Compatibility with Advanced Chains: Upgraded sprockets are often designed to work seamlessly with modern, high-performance chains. Pairing these sprockets with advanced chains can further optimize the power transmission system’s performance and reliability.

When considering sprocket upgrades, it is essential to consult with knowledgeable suppliers or engineers familiar with power transmission systems. They can provide valuable insights into the best sprocket options for your specific machinery and operating conditions.

Remember that upgrading the drive sprockets alone might not yield the desired improvements if other components in the power transmission system, such as chains and bearings, are worn or outdated. Therefore, a comprehensive evaluation of the entire system is recommended to achieve the best results.

China high quality Professional Stainless Steel Motorcycle Sprocket Drive Roller Chain Gear Sprocket  China high quality Professional Stainless Steel Motorcycle Sprocket Drive Roller Chain Gear Sprocket
editor by CX 2023-11-06

Drive Sprocket

As one of the leading drive sprocket manufacturers, suppliers, and exporters of mechanical products, We offer drive sprocket and many other products.

Please contact us for details.

Manufacturer supplier exporter of the drive sprocket.

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